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A Maxwell Technologies ultracapacitor/supercapacitor.


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by Chris Woodford. Last updated: July 22, 2017.

If you think electricity plays a big part in our lives today, you "ain't seen nothing yet"! In the next few decades, our fossil-fueled cars and home-heating will need to switch over to electric power as well if we're to have a hope of averting catastrophic climate change. Electricity is a hugely versatile form of energy, but it suffers one big drawback: it's relatively difficult to store in a hurry. Batteries can hold large amounts of power, but they take hours to charge up. Capacitors, on the other hand, charge almost instantly but store only tiny amounts of power. In our electric-powered future, when we need to store and release large amounts of electricity very quickly, it's quite likely we'll turn to supercapacitors (also known as ultracapacitors) that combine the best of both worlds. What are they and how do they work? Let's take a closer look!

Photo: A stack of Maxwell supercapacitors used to store power in electric vehicles. Photo by Warren Gretz courtesy of US DOE/NREL (US Department of Energy/National Renewable Energy Laboratory).

How can you store electric charge?

A dry cell Ever Ready battery

Photo: A typical zinc-carbon battery has electricity stored in it at the factory and can be discharged only once before you have to throw it away. Batteries like this are expensive to use and bad for the environment—billions are trashed worldwide every single year.

Batteries and capacitors do a similar job—storing electricity—but in completely different ways.

Batteries have two electrical terminals (electrodes) separated by a chemical substance called an electrolyte. When you switch on the power, chemical reactions happen involving both the electrodes and the electrolyte. These reactions convert the chemicals inside the battery into other substances, releasing electrical energy as they go. Once the chemicals have all been depleted, the reactions stop and the battery is flat. In a rechargeable battery, such as a lithium-ion power pack used in a laptop computer or MP3 player, the reactions can happily run in either direction—so you can usually charge and discharge hundreds of times before the battery needs replacing.

Small ordinary mica capacitor.

Photo: A typical capacitor in an electronic circuit. This stores a fraction as much energy as a battery, but can be charged and discharged instantly, almost any number of times. Unlike in a battery, the positive and negative charges in a capacitor are produced entirely by static electricity; no chemical reactions are involved.

Capacitors use static electricity (electrostatics) rather than chemistry to store energy. Inside a capacitor, there are two conducting metal plates with an insulating material called a dielectric in between them—it's a dielectric sandwich, if you prefer! Charging a capacitor is a bit like rubbing a balloon on your jumper to make it stick. Positive and negative electrical charges build up on the plates and the separation between them, which prevents them coming into contact, is what stores the energy. The dielectric allows a capacitor of a certain size to store more charge at the same voltage, so you could say it makes the capacitor more efficient as a charge-storing device.

Capacitors have many advantages over batteries: they weigh less, generally don't contain harmful chemicals or toxic metals, and they can be charged and discharged zillions of times without ever wearing out. But they have a big drawback too: kilo for kilo, their basic design prevents them from storing anything like the same amount of electrical energy as batteries.

Is there anything we can do about that? Broadly speaking, you can increase the energy a capacitor will store either by using a better material for the dielectric or by using bigger metal plates. To store a significant amount of energy, you'd need to use absolutely whopping plates. Thunderclouds, for example, are effectively super-gigantic capacitors that store massive amounts of power—and we all know how big those are! What about beefing-up capacitors by improving the dielectric material between the plates? Exploring that option led scientists to develop supercapacitors in the mid-20th century.

What is a supercapacitor?

A supercapacitor (often called an ultracapacitor) differs from an ordinary capacitor in two important ways: its plates effectively have a much bigger area and the distance between them is much smaller, because the separator between them works in a different way to a conventional dielectric.

Like an ordinary capacitor, a supercapacitor has two plates that are separated. The plates are made from metal coated with a porous substance such as powdery, activated charcoal, which effectively gives them a bigger area for storing much more charge. Imagine electricity is water for a moment: where an ordinary capacitor is like a cloth that can mop up only a tiny little spill, a supercapacitor's porous plates make it more like a chunky sponge that can soak up many times more. Porous supercapacitor plates are electricity sponges!

What about the separator between the plates? In an ordinary capacitor, the plates are separated by a relatively thick dielectric made from something like mica (a ceramic), a thin plastic film, or even simply air (in something like a capacitor that acts as the tuning dial inside a radio). When the capacitor is charged, positive charges form on one plate and negative charges on the other, creating an electric field between them. The field polarizes the dielectric, so its molecules line up in the opposite direction to the field and reduce its strength. That means the plates can store more charge at a given voltage. That's illustrated in the upper diagram you see here.

In a supercapacitor, there is no dielectric as such. Instead, both plates are soaked in an electrolyte and separated by a very thin insulator (which might be made of carbon, paper, or plastic). When the plates are charged up, an opposite charge forms on either side of the separator, creating what's called an electric double-layer, maybe just one molecule thick (compared to a dielectric that might range in thickness from a few microns to a millimeter or more in a conventional capacitor). This is why supercapacitors are often referred to as double-layer capacitors, also called electric double-layer capacitors or EDLCs). If you look at the lower diagram in the artwork, you'll see how a supercapacitor resembles two ordinary capacitors side by side.

Diagram comparing how charge is stored in capacitors, and supercapacitors.

Artwork: Top: Ordinary capacitors store static electricity by building up opposite charges on two metal plates (blue and red) separated by an insulating material called a dielectric (grey). The electric field between the plates polarizes the molecules (or atoms) of the dielectric, making them align in the opposite way to the field. This reduces the strength of the field and allows the capacitor to store more charge for a given voltage. Read more in our article on capacitors.

Bottom: Supercapacitors store more energy than ordinary capacitors by creating a very thin, "double layer" of charge between two plates, which are made from porous, typically carbon-based materials soaked in an electrolyte. The plates effectively have a bigger surface area and less separation, which gives a supercapacitor its ability to store much more charge.

The capacitance of a capacitor increases as the area of the plates increases and as the distance between the plates decreases. In a nutshell, supercapacitors get their much bigger capacitance from a combination of plates with a bigger, effective surface area (because of their activated charcoal construction) and less distance between them (because of the very effective double layer).

The first supercapacitors were made in the late 1950s using activated charcoal as the plates. Since then, advances in material science have led to the development of much more effective plates made from such things as carbon nanotubes (tiny carbon rods built using nanotechnology), graphene, aerogel, and barium titanate.

How do supercapacitors compare to batteries and ordinary capacitors?

A cordless electric drill powered by ultracapacitors.

Photos: Supercapacitors can sometimes used as a direct replacement for batteries. Here's a cordless drill powered by a bank of supercapacitors for use in space, developed by NASA. The big advantage over a normal drill is that it can be charged up in seconds rather than hours. Spacewalking astronauts can't always wait overnight for their drills! Photo by courtesy of NASA Glenn Research Center (NASA-GRC).

The basic unit of electric capacitance is called the farad (F), named for pioneering British chemist and physicist Michael Faraday (1791–1867). Typical capacitors used in electronic circuits store only miniscule amounts of electricity (usually rated in units called microfarads (millionths of a farad), nanofarads (billionths of a farad), or picofarads (trillionths of a farad). In marked contrast, a typical supercapacitor can store a charge thousands, millions, or even billions of times bigger (rated in farads). The biggest commercial supercapacitors made by companies such as Maxwell Technologies® have capacitances rated up to several thousand farads. That still represents only a fraction (maybe 10–20 percent) of the electrical energy you can pack into a battery. But the big advantage of a supercapacitor is that it can store and release energy almost instantly—much more quickly than a battery. That's because a supercapacitor works by building up static electric charges on solids, while a battery relies on charges being produced slowly through chemical reactions, often involving liquids.

You often see batteries and supercapacitors compared in terms of their energy and power. In everyday speak, these two words are used interchangeably; in science, power is the amount of energy used or produced in a certain amount of time. Batteries have a higher energy density (they store more energy per unit mass) but supercapacitors have a higher power density (they can release energy more quickly). That makes supercapacitors particularly suitable for storing and releasing large amounts of power relatively quickly, but batteries are still king for storing large amounts of energy over long periods of time.

Although supercapacitors work at relatively low voltages (maybe 2–3 volts), they can be connected in series (like batteries) to produce bigger voltages for use in more powerful equipment.

Since supercapacitors work electrostatically, rather than through reversible chemical reactions, they can theoretically be charged and discharged any number of times (specification sheets for commercial supercapacitors suggest you can cycle them perhaps a million times). They have little or no internal resistance, which means they store and release energy without using much energy—and work at very close to 100 percent efficiency (97–98 percent is typical).

What are supercapacitors used for?

If you need to store a reasonable amount of energy for a relatively short period of time (from a few seconds to a few minutes), you've got too much energy to store in a capacitor and you've not got time to charge a battery, a supercapacitor may be just what you need. Supercapacitors have been widely used as the electrical equivalents of flywheels in machines—"energy reservoirs" that smooth out power supplies to electrical and electronic equipment. Supercapacitors can also be connected to batteries to regulate the power they supply.

A supercapacitor from a bus developed by NASA.

Photos: A large supercapacitor used to store power in a hybrid bus. Supercapacitors are used in regenerative brakes, widely used in electric vehicles. Photo by courtesy of NASA Glenn Research Center (NASA-GRC).

One common application is in wind turbines, where very large supercapacitors help to smooth out the intermittent power supplied by the wind. In electric and hybrid vehicles, supercapacitors are increasingly being used as temporary energy stores for regenerative braking (where the energy a vehicle would normally waste when it comes to a stop is briefly stored and then reused when it starts moving again). The motors that drive electric vehicles run off power supplies rated in the hundreds of volts, which means hundreds of supercapacitors connected in series are needed to store the right amount of energy in a typical regenerative brake.

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