
Fire sprinklers
Last updated: May 6, 2009.
If your job is to run a department
store or a warehouse, fire is perhaps your ultimate nightmare.
If a fire breaks out at night, when
there's no-one around, and your building is stocked with furniture or
flammable chemicals, the flames can spread in no time. Even if fire
claims no lives, it can still be devastating: lose your stock or your
building and you might lose a business that's taken years or decades
to build up. It makes sense to have a fire-fighting system that can
react the moment trouble strikes, not just sounding an alarm but
automatically putting out a fire as quickly as possible. That's
exactly what fire sprinklers do.
Sprinklers aren't just for business buildings: they're
also well worth having in homes. According to the
Home Fire Sprinker Coalition, a sprinkler adds about 1 percent
to the cost of a building but (fitted alongside a smoke alarm) can reduce
the risk of death in a home fire by 82 percent.
Let's take a closer look at how these superb gadgets work!
Photo: A fire sprinkler system under test onboard
a US Navy aircraft carrier. Normally, only one sprinkler head (the one directly above the fire) is designed to trigger at a time. Photo by Dustin Howell courtesy of
US Navy and Defense Imagery.
How to put out fires... automatically
Photo: Remember the fire triangle: if you can remove
either the heat, the air (oxygen), or the fuel, you can usually put out a fire.
Suppose your mission is to design a system that can put out a fire
automatically, even when there's no-one around. Where would you
start? You probably know that water is one of the best, all-round
substances for tackling fires; that's why firefighters use it, after
all. Why is water so good? First, because it's cold when it's
piped out of the ground, it removes the heat from a fire—breaking
what's known as the fire triangle by taking away one of the three key
ingredients (heat, oxygen, and fuel) that all fires need.
(Water-based fire extinguishers work
the same way, while fire blankets and
fire beaters put fires out by removing air.)
Second, because water has what's called a high
specific heat capacity, it
removes heat more effectively. Kilogram per kilogram (or pound
per pound), water can hold more heat than almost any other everyday
substance. (That's why it's used to ferry heat around our homes in
central heating systems.)
Okay, so your automatic fire-fighting system is going to use
water. How will it work? If you've seen firefighters tackling a
blaze, you might have noticed them firing water up into the air so it
falls as a spray over a wide area. Maybe what you need is something
like an automatic fire hose attached to the ceiling of your building
that could work the same way? Unfortunately, what you don't have at
your disposal is lots of highly trained firefighters: you can't have
people sitting around all day and night on the off-chance that a fire
might break out. So what you need is a fire-hose that switches on
automatically when there's a fire nearby—and, ideally, only in the
immediate vicinity of the fire itself. The last thing you want is the
entire building doused with water if your only problem is a small
fire in a wastepaper bin. The water could do more
damage than the fire!
Right, so how will the fire hose switch on automatically? If
you've read our article on smoke detectors,
you'll know there are some pretty clever ways of detecting fires by using
electronic
circuits to sense the smoke they give off. But we're going to make
things harder: your fire-fighting system can't use any electrical or
electronic components. Electrical systems can fail, especially in fires.
Think about lightning. It can knock out electrical systems
and start fires too, so any fire-fighting system that depends on
an electrical or electronic sensor could prove useless in a thunderstorm.
It's far better to use something simple and mechanical instead.
What we need is a basic, mechanical device
fitted to a fire hose, up in the ceiling, that will work just like
a faucet (tap), but opening to release water only when a fire breaks out
underneath it. Step forward the fire sprinkler!

How sprinklers work
A sprinkler system is a network of water pipes running through the
ceiling of a building (1). Each sprinkler is nothing but a faucet (or
"tap," as they call it in some countries)—a hole in the pipe
through which water can escape into the building below. In a normal
faucet, you turn a screw to open up a valve that allows water to
escape. In a sprinkler, the hand-operated faucet is replaced by a
heat-sensitive plug designed to open automatically when fire breaks
out. In some sprinklers, the plug is made of an alloy
called Wood's metal, a mixture of bismuth,
lead, tin, and cadmium that melts at a relatively low temperature. In other sprinklers, the plug is a small
glass bulb full of a glycerin-based liquid designed to expand and
shatter when it gets hot. The basic idea is the same in both cases: the plug is
meant to break and open the sprinkler as soon as a fire breaks out.

Here's how the Wood's metal version works. Each sprinkler has two spring-like metal arms (2)
held together by a slug of the Wood's metal (3). When the Wood's metal is intact,
the spring arms are locked together and clamp the water pipe closed so
no water can escape. Directly beneath each sprinkler,
you'll notice there's a flower-shaped piece of metal called a deflector (4),
but it doesn't do anything useful at this stage.
If a fire breaks out beneath a sprinkler (5),
hot gases swirl upward toward the ceiling (6). When the
temperature reaches about 70°C (160°F), the Wood's metal
melts, allowing the two metal arms to spring open (7).
(In the other design of sprinkler, the glass bulb breaks instead, opening
up a hole in the water pipe above it.)
Water can now escape from the pipe just as it does from an open faucet.
It pours down from the pipe in the ceiling,
hits the flower-shaped deflector head directly beneath, and falls to
the ground in a gentle spray (8)—hopefully extinguishing the fire. If
the fire is small, only the sprinkler directly above it
will trigger and other nearby sprinklers will remain switched
off to limit water damage (9).
However, if the fire spreads, nearby sprinklers
will soon be triggered as well until either the fire
goes out or the firefighters show up to help out.
Photo: The head of a fire sprinkler. The flower-shaped thing at the bottom diffuses the water into a fine spray. Photo by Andrew Morrow courtesy of
US Navy and US Navy.