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Hydraulic crane


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by Chris Woodford. Last updated: April 27, 2017.

What's the connection between a water pistol and this gigantic crane? On the face of it, no connection at all. But think about the science behind them and you'll reach a surprising conclusion: water pistols and cranes use the power of moving liquids in a very similar way. This technology is called hydraulics and it's used to power everything from car brakes and garbage trucks to motorboat steering and garage jacks. Let's take a closer look at how it works!

Photo: This crane raises its giant boom into the air using hydraulic rams. Can you spot the rams here? The main ones are shining silver in the sunlight in the center of the picture. There are also rams supporting the stabilizers: feet that extend out near the four wheels to support the crane at the base when the boom is extended (they're shaded with orange and gray stripes).

You can't squash a liquid!

Gases are easy to squash: everyone knows how easy it is to squeeze a balloon. Solids are just the opposite. If you've ever tried squeezing a block of metal or a lump of wood, with nothing but your fingers, you'll know it's pretty much impossible. But what about liquids? Where do they fit in? You probably know that liquids are an in-between state, a bit like solids in some ways and a bit like gases in others. Now, since liquids easily flow from place to place, you might think they'd behave like gases when you tired to squeeze them. In fact, liquids are virtually incompressible—much like solids. This is the reason a belly flop hurts if you mess up your dive into a swimming pool. When your body smacks into the pool, it's because the water can't squeeze downwards (like a mattress or a trampoline would) or move out of the way quickly enough. That's also why jumping off bridges into rivers can be very dangerous. Unless you dive correctly, jumping off a bridge into water is almost like jumping onto concrete. (Find out more about solids, liquids, and gases.)

Close-up of a syringe squirting water.

How the principle of hydraulics makes a water jet shoot from a water pistol.

Photo: Why does water squirt so fast from a syringe? You can't really compress a liquid at all, so if you force the water up through the wide part of the syringe by pushing hard on the plunger at the bottom, where's that water going to go? It has to escape through the top. Since the top is much narrower than the bottom, the water emerges in a high-speed jet. Hydraulics runs this process in reverse to produce lower speed but more force, which is used to power heavy-duty machines. It's exactly the same in a water pistol, which is effectively just a syringe shaped like a gun.

The fact that liquids don't compress easily is incredibly useful. If you've ever fired a water pistol (or a squeezy washing-up liquid bottle filled with water), you've used this idea already. You've probably noticed that it takes some effort to press the trigger of a water pistol (or to squeeze water from a washing-up bottle). When you press the trigger (or squeeze the bottle), you're having to work quite hard to force the water out through a narrow nozzle. You're actually putting pressure on the water—and that's why it squirts out at a much higher speed than you move the trigger. If water weren't incompressible, water pistols wouldn't work properly. You'd squeeze the trigger and the water inside would simply squash up into a smaller space—it wouldn't shoot out of the nozzle as you'd expect.

If water pistols (and squeezy bottles) can change force and speed, that means (in strict scientific terms) they work just like tools and machines. In fact, the science of water pistols powers some of the world's biggest machines—cranes, tipper trucks, and diggers.

Hydraulics in theory

Turn a water pistol on its end and this is (crudely simplified) what's going on inside:

Concept of hydraulics
Photo: A simplified view of a hydraulic water pistol.

When you press on the trigger (shown in red), you apply a relatively large force that moves the trigger a short distance. Because the water won't squeeze into a smaller space, it gets forced through the body of the pistol to the narrow nozzle and squirts out with less force but more speed.

Now suppose we could make a water pistol work in reverse. If we could shoot liquid into the nozzle at high speed, the water would flow the opposite way and we'd generate a large upward force on the trigger. If we scaled our water pistol up many times, we could generate a big enough force to lift things. This is exactly how a hydraulic ram or jack works. If you squirt fluid through a narrow tube at one end, you can make a plunger rise slowly, but with a lot of force, at the other end:

Concept of hydraulics: how hydraulic pipes magnify force
Photo: How to magnify force with a water pistol working in reverse.

The science behind hydraulics is called Pascal's principle. Essentially, because the liquid in the pipe is incompressible, the pressure must stay constant all the way through it, even when you're pushing it hard at one end or the other. Now pressure is defined as the force acting per unit of area. So if we press down with a small force on a small area, at the narrow end of the tube on the left, there must be a large force acting upward on the larger area piston on the right to keep the pressure equal. That's how the force becomes magnified.

Hydraulics in practice

You can see hydraulics at work in this digger. When the driver pulls a handle, the digger's engine pumps fluid into the narrow pipes and cables (shown in blue), forcing the hydraulic rams (shown in red) to extend. The rams look a bit like bicycle pumps working in reverse. If you put several rams together, you can make a digger's arm extend and move much like a person's—only with far greater force. The hydraulic rams are effectively the digger's muscles:

Hydraulic rams on a digger
Photo: There are several different hydraulic rams at work in this digger. The rams are shown by red arrows and the narrow, flexible hydraulic pipes and cables that feed them in blue.

Each ram is working like a diesel-powered water pistol in reverse:

Close-up of hydraulic rams on a digger
Photo: Close-up of a digger's hydraulic rams.

The engine is pumping hydraulic fluid through one of the thin pipes to move the thicker ram out with much greater force, like this:

Concept of hydraulics: how a hydraulic ram multiplies force
Photo: How a hydraulic ram multiplies force.

You might be wondering how a hydraulic ram can move both inward and outward if the hydraulic fluid is always pushing it from one direction. The answer is that the fluid doesn't always push the same way. Each ram is fed from opposite sides by two separate pipes. Depending on which way the fluid moves, the ram pushes either inward or outward, very slowly and smoothly, as this little animation makes clear:

Animation showing how a hydraulic ram can move either inward or outward.
Photo: A hydraulic ram moves either inward or outward depending on which direction the hydraulic fluid is flowing.

Next time you're out and about, see how many hydraulic machines you can spot. You might be surprised just how many trucks, cranes, diggers, dumpers, excavators, and bulldozers use them. Here's another example: a hydraulic hedge-cutter on the back of a tractor. The cutting head needs to be sturdy and heavy to slash through hedges and trees and there's no way the driver could lift or position it by hand. Fortunately, the hydraulic controls do all that automatically: with several hydraulic joints, a bit like a shoulder, elbow, and wrist, the cutter moves with as much flexibility as a human arm:

Hydraulic hedge cutter on the back of a tractor
Photo: A typical hydraulic hedge-cutter.

Hidden hydraulics

Not all hydraulic machines are so obvious, however; sometimes their hydraulic rams are hidden out of sight. Elevators ("lifts") keep their workings well hidden, so it's not always apparent whether they're working in the traditional way (pulled up and down by a cable attached to a motor) or using hydraulics instead. Smaller elevators often use simple hydraulic rams mounted directly underneath or alongside the lift shaft. They're simpler and cheaper than traditional elevators, but can use quite a bit more power.

Motors are another example where hydraulics can be hidden from view. Traditional electric motors use electromagnetism: when an electric current flows through coils inside them, it creates a temporary magnetic force that pushes against a ring of permanent magnets, making the motor shaft rotate. Hydraulic motors are more like pumps working in reverse. In one example, called a hydraulic gear motor, the fluid flows into the motor through a pipe, making a pair of closely meshing gears rotate, before flowing back out through another pipe. One of the gears is connected to the motor shaft that drives whatever the motor is powering, while the other ("the idler") simply turns freely to make the mechanism complete. Where a traditional hydraulic ram uses the power of a pumped fluid to push the ram back and forth a limited distance, a hydraulic motor uses continuously flowing fluid to turn the shaft for as long as necessary.

Simplified line artwork showing the components inside a hydraulic gear motor.

Artwork: A simplified hydraulic gear motor. The fluid (yellow) flows in from the left, spins the two gears, and flows out to the right. One of the gears (red) powers the output shaft (black) and the machine to which the motor is connected. The other gear (blue) is an idler.

Why would you use a hydraulic motor instead of an electric one? Where a powerful electric motor generally needs to be really big, a hydraulic motor just as powerful can be smaller and more compact, because it's getting its power from a pump some distance away. You can also use hydraulic motors in places where electricity might not be viable or safe—for example, underwater, or where there's a risk of electric sparks creating a fire or explosion.

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Woodford, Chris. (2007/2016) Hydraulics. Retrieved from [Accessed (Insert date here)]

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